X-Message-Number: 2010 Date: 23 Mar 93 06:12:00 EST From: "Steven B. Harris" <> Subject: Nifty Idea Plus... To Brian Wowk: I'm glad you reconsidered the idea of boiling LN2 with an electric filament to get cold vapor: it's a 3 to 1 waste of power, of course, for the cooling you get (so it really would have to be just a fraction of a percent of the total boiloff, as you say). Pumping power with a thermopile is a better idea, but I wonder if such things work well at such small temp gradients. Your "nifty idea" that liquid nitrogen should be kept in an internal reservoir insulated JUST well enough so that boiloff absorbs about the amount of heat that passes through the walls of the main storage room at -135 C, is great. And yes, it really looks as though this internal liquid nitrogen reservoir had better be in the ceiling, for passive convection-stirring reasons. Maybe the entire ceiling should be a thick piece of insulation, above which is a (thin) liquid nitrogen layer. The upper liquid nitrogen reservoir will have to have even thicker walls (side and top) than the -135 room, to optimize costs. How much foam should be between upper LN2 chamber and lower -135 C chamber, with this large surface area? Let me see: you want as much heat to flow into the LN2 through a ceiling which is about 1/5th as large as the total remaining wall area (through which heat is flowing into the main box from the environment), but you want this to happen with a temp gradient only 1/4th as large as between main room and ambient environment. So I would guess as first approximation that the foam between LN2 and main chamber should be about as thick as insulates the main chamber itself (MUCH more than 5 inches). With TWO reservoirs at different temps and several constraints this would be a really interesting minimax problem. You'd want the LN2 layer to be as large as possible for good convection, but as thin as possible to minimize the amount of needed side insulation, subject to the constraint that you want a certain reservoir size big enough that you don't have to fill more than once a week. But wait: no need to work this out yet. Why have the actual liquid nitrogen spread out in a thin layer of ceiling area, when all you need is the *temperature* of it, over that area? Here's a small improvement idea: all you really need is a conductive metal plate that size (the whole ceiling area) at liquid nitrogen temperature, insulated from the main room by a meter of foam or so, and insulated from outside ambient temps by even more. The embedded conductive metal ceiling plate can simply form part of the metal bottom of a tall, thin cylindrical foam LN2 reservoir (no moving parts or pipes) sitting on top of the main room, and of a volume to give the proper capacity to give a weekly fill time, with dimensions picked to maximize insulation for the money. Not a steel drum, but a foam tube sitting on a much larger heat-sink disk or metal square. Help us on the numbers for this. Since the LN2 reservoir itself will be relatively small, one can (should) spend more lavishly on foam thickness here than the 40% greater temp gradient alone would suggest. Again, you suggest we should also pick numbers here so that natural LN2 boiloff is not *quite* enough to give you the -135 main room temp you seek, leaving a little extra cooling to be done by your fine control system. Again, as you note, the advantage of main cooling systems such as these over those based around a Dewar holding the LN2, is that this all works without any valve or control. LN2 fill --> ----- | | ----------------| |---------------- | |~~~~~| | | Foam | LN2 | Foam | | ______________|_____|______________ | | ^Conductor Plate^ | |_______________________________________| | | | | | | | | v v v | | convection | | | | | | | | Insulated Main Storage | | -135 C | | | | | | | +_______________________________________+ To Bobby Hesselbo: Your economies of scale remind strongly of the giant freezers envisioned in Ettinger's original book. It's probably eventually going to come to that, somewhere (now where were those abandoned missile silos for sale...?) Comment To Rick Shroeppel: You missed the thread of a while ago in which we discussed ethyl chloride thermal ballasts, which operate nicely at -135 C using a cheap and relatively nontoxic (though still flammable) liquid. Clearly, there will have to be a lot of ethyl chloride around in a good stable -135 C cryo-room, although patients will probably not be floating in it. Maybe someone can make us some small sealed plastic C2H5Cl pouches of the dinosaur-egg variety, however, and they can be used as miscellaneous packing in patient pods, etc. Finally, while we're on the subject, I will admit that although in the past I have criticized temp control schemes which use no electronics as being silly in sort of Rousseauvian way in this modern world, still it does occur to me that there might be a way to use ethyl chloride to passively control that bit of extra LN2 ingress that one would need for fine control in a -135 C room. Mike Darwin points out that there are pressure driven impeller pumps which could be put in-line on an LN2 system (a low pressure LS-160 line, say) to generate power directly for a fan via an external connecting shaft. I'm thinking that such an external fan could also spin in a container of liquid ethyl chloride. When the ethyl chloride slushed/froze the fan would be stopped, and the impeller in turn would freeze, stopping LN2 flow from the small storage Dewar into the main room until the ethyl chloride liquified again. One moving part in this, but on a small scale, duplicated, and with a main passive convection backup as described above doing most of the cooling work without it, it might be acceptable. Steve Harris Rate This Message: http://www.cryonet.org/cgi-bin/rate.cgi?msg=2010